Easy Wall-Mounted Drill Storage & Charging Station
This is a quick and easy solution to getting your drills and charging stations off of the workbench surface. One board that was on-hand, 71″ long by 9-1/4″ wide by 3/4″ thick was used. This allowed for an 18″ width, which is just enough to span studs on 16″ centers. If you have a longer […]
Resilient and Sustainable Fresh Water Systems – Part 2
Living where we do, in the shadow of Lake Michigan in the southwest of Michigan’s Lower Peninsula, I’ve focused a lot of my thinking, time and energy on making sure we are never without ready access to two necessities; water, and heat. In this post I address the delivery of pressurized and filtered potable water […]
How To Build A Simple Trellis
There are cheap metal trellises, there are wooden trellises, though at the “big box” store I could not find one to meet our particular needs, especially with respect to height. We desired a height of about 10 feet; there was nothing on offer much more than 6 feet. I’ve also found that standard plumbing componentry, […]
Well Pump Pressure Switch Repair
Homesteading DIY: Well Pump Pressure Switch Repair
In recent months, I’ve had to file the points (contactors) in the well pump pressure switch on a few occasions, after loss of water pressure to the house. I finally decided to replace the contactors in the switch. Our pressure switch is made by Square D, and while you can buy the entire switch, I decided to see if a contactor repair kit was available on
Amazon, and sure enough, it was. You will need to switch part number to search for the appropriate repair parts. Our switch part number is 9013FSG, located inside the switch cover, and the corresponding Square D Replacement Contact Kit 9998PC241 worked perfectly; $12 more or less, delivered.
If a fella wants to spend more time on the homestead than off, spending less money is important, which brings us to yet another homesteading DIY project. This one is relatively small, it took me a couple of hours, and as usual, it was my first time out. If I have it to do over again, it could probably be done in 30-45 minutes.
Once you have the parts on hand, and you’ve notified the significant other that there will be no water pressure for a bit, it’s time to get started. Read more
Wellpump Failure!
Background
Equipment failures never happen at an opportune time, and this was no exception to that rule. It was about 0300 the moring of the 21st when Geri woke me to tell me that we had no water pressure in the house, and that day was our first running the new Primal Woods Pure Michigan Maple Syrup evaporator, and all of the associated new equipment. I had no time for this wellpump failure! But of course, I had to make time. That time was this morning, when sap was not yet flowing, and when I did not have enough sap onhand to fire up the evaporator again.
Today’s Actions
Wellhead cover off
The braided line is connected to the body of the wellpump, and ensures that it does not fall to the bottom of the hole if the PEX tubing and wiring break. Read on to learn more. Read more
Cleaning the Central Boiler Classic Edge Reaction Chamber
Cleaning the Central Boiler Reaction Chamber – Homestead Maintenance
Tools required (left to right): shovel, Central Boiler cleaning rod and hoe, plus the sheet metal wheel barrow
Cleaning the Central Boiler Reaction Chamber – Step by Step
As pictured above, you will need a shovel, the Central Boiler-provided “cleaning rod” and “hoe,” and something to use for moving the potentially still-hot ashes, when cleaning the Reaction Chamber.
Step 1: When ready, open the bypass damper and power off the control.
Open the bypass damper and power “off” the control
Homestead Maintenance Planning
First 2 pages of an atypical Navy maintenance planning MRC (Maintenance Requirement Card)
The Need for Maintenance Planning
On the homestead, and in the Primal Woods business, there are a lot of “moving parts,” literally, and figuratively. Of course some of the required maintenance is more important, some less, but choosing to do a particular planned maintenance task, or not, should be a conscious decision. It’s “okay” to choose not to perform a particular task, or not to do maintenance planning at all, so long as a person is willing to accept the associated cost:benefit trade-offs and consequences. And I will note; a state of “resilience” is difficult to attain without maintenance plannning and execution.
In response to my recently well-documented failures to perform some required maintenance, Central Boiler Heat Exchanger Maintenance for example, I went about looking for some sort of free “app” or program that might support my maintenance planning efforts. No such luck. I found a lot of work order planning tools, some with free versions, most overly complex, with functionality I don’t need at this stage, and none that I thought would meet my needs at low cost, i.e. no cost. So, I am going about doing it the “old fashioned way,” the “Navy way,” and developing a maintenance planning system, or Planned Maintenance System (PMS) as it was in the Navy back in the day, maybe it still is, for the Homestead and Primal Woods.
Maintenance Planning: Free and Easy
Well, maybe not easy, but cheap for sure. I am simply starting with a spreadsheet, and the various equipment manuals that we have around us, either as hard copies, or as digital downloads. And, I’m not trying to pull all of this together at one time, it will come together in the ensuing weeks and months, as I pull out a manual to do maintenance, or as I encounter of breakdown.
Maintenance Planning spreadsheet for the Homestead at Primal Woods
Let me just point out a few things relating to the structure of the spreadsheet, which itself will be improved as experiences informs change.
Columns: The first two I am using to categorize and subcategorize the tasks. You could do more or less of this, but I enjoy some way of sorting and filtering maintenance planning items. Column C contains labels for the various dates, and the individual task descriptions. Column D and beyond, the Week Number and date range within which particular tasks will come due. I have come to prefer the European-style Calendar Week approach for maintenance planning; I don’t need daily resolution on this calendar, but I want something a bit more precise than monthly or quarterly.
Rows: One row for each maintenace task, categorizing and subcategorizing the tax, describing the task, and providing the the cell comments, a reference to the safe source describing how and when to perform the task. I am not feeling the need to develop Maintenance Requirement Cards just yet, but the one I included at the top of the post is worth a look <wink>. Yes, it gets that bad! <smile>
Body: In the body of the spreadsheet, where you can currently see “Due” in various cells, “Due” will be replaced with the Date that a particular maintenance task is completed.
Maintenance Planning: Future
A beauty of a spreadsheet, and there are many, is that it can be changed and improved relatively simply and quickly. When the process is substantially proven out in the spreadsheet, it could be recreated in a database, with canned reporting, input forms, etc. Who knows where this might go over the years, but regardless, the spreadsheet is a good starting point. Also cool, is that I put this spreadsheet on Google Drive, and I can edit it, in other words make entries, using Google Sheets from my smart phone. Or not; print it out, stick it on the wall, use a pencil, or update the spreadsheet on your laptop/desktop.
Example: Central Boiler – Check pH and Nitrite levels
Central Boiler Nitrite Test Kit p/n 405
You will see in Row 10 of the spreadsheet, “CB Check pH and Nitrite levels.” It was due the week between Christmas and the New Year, though that date was discretionary, I just wanted to get it done “soon.” As it turns out, soon was yesterday, January 4th.
The date moved out because we did not receive UPS shipments due to the weather for several days; I was awaiting the Central Boiler test kit. But that’s beside the point. The maintenance was performed, and though the task was simple I documented “How I” did it in a 6 minute YouTube video. I know from my own experience, that sometimes it is very beneficial to see someone else do it, and some people consume information better visually than in written words.
Doing it for the first time, and making the videos as I went, it probably took me a little over an hour. Next time it should take me less than 15 minutes. I wrote earlier about more important and less important maintenance items; well maintenance to the water quality in an outdoor wood furnace, aka outdoor wood boiler, definitely falls in the “more important” category. Have a look at the video if you like, and thank you for reading, and for watching!
All the best in 2018, and kind regards,
John
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Central Boiler Heat Exchanger Maintenance
Maintenance is Not Sexy!
Say it ain’t so. Upon reflection, it seems to me that be it in the workplace, or in life, the steady Eddy gets little credit. When things work, or go according to plan, well, of course that’s what we expected. When things fail however, the fixer gets all credit, a big pat on the back, and is called in the next time there is a failure. It’s even less glamorous in this life; because I have no one but myself to blame in the event of failure, and then I have to fix it, too. Read more